DC-DC
DC-DC Automated Assembly and Testing Line
- Overall line automation rate > 85%
- Adopt zero-point positioning system for higher assembly accuracy
- Two-stage heating process applied for stator assembly to effectively reduce heat loss
- Direct cabinet feeding via the 6th axis
- Full-process mistake-proofing & error prevention
- Fully automatic feeding and pressing assembly
- High precision in tightening and alignment on the assembly line, ensuring superior assembly consistency
Cleaning
- Cyclone Cleaning & Plasma Cleaning
Dispensing
Inspection
- 3D Camera Dispensing Path Inspection
- Housing Snap-Fit Assembly and Inspection
Installation
- PCB Installation
- Press-Fit Assembly
- Shield Cover Installation
- Semi-Permeable Membrane and Breather Valve Installation
Tightening
Testing
- Leakage Test
- End-of-Line Test
Other Products
E-drive
Electric Drive Assembly Automated Assembly and Testing Line
- Highly compatible modular design, supporting rapid model change, with the overall line automatic model change rate reaching 80%
- Process automation is achieved through robots, with an automation rate > 85%
- Adopting upper and lower three-dimensional line layout, significantly saving floor space
Bar-wound
Bar-Wound Stator Automated Mass Production Line Gen3 - High Compatibility
- CT = 31.5 s
- The production line consists of 92 stations in total, with an automation rate exceeding 95%
- Equipment and material consumption is reduced by 8%
- Full-automatic precision clamping is adopted for welding processes, achieving a first-pass yield of 99%
- A multi-channel layout is applied to prevent full-line shutdown caused by failure of individual equipment
- Quick-change interfaces are equipped; the model changeover time is 35 minutes, reserving flexible options for subsequent retrofitting and enables flexible production
Inverter
Inverter Automated Assembly and Testing Line
- Fully automated assembly and inspection throughout the entire process, efficient and stable
- Supports non-stop material replenishment to ensure continuous operation of the production line
- Real-time monitoring of production status and timely warning of abnormalities